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Solutions for the

Welding & Metal Industry Applications

Welding & Metal Industry Applications

Is Your Welding Exhaust System Designed for Real Production Demands?

US Duct engineers industrial fume extraction and dust collection solutions built for welding, fabrication, plasma cutting, grinding, and metal processing facilities.

Welding and metal fabrication environments create challenging airflow and particulate conditions that standard ventilation systems are not designed to handle. High-temperature particulate, weld smoke, grinding dust, oil mist, and combustible metal contaminants all require carefully engineered source capture and transport systems.
THE Problem

Are Your Fume Collection Systems Keeping Up With Production?

In welding and metalworking facilities, poor airflow performance and undersized extraction systems can create compliance concerns, maintenance issues, and unsafe particulate buildup.

  • Do weld smoke and fine particulate linger around active workstations?
  • Can your ductwork maintain capture velocity across multiple weld cells running simultaneously?
  • Is grinding or plasma-cutting dust accumulating inside branch runs or collectors?
  • Are sparks and hot particulate creating risk inside your collection system?
  • Does your current system struggle to adapt as equipment layouts change?
  • Are your operators exposed to reduced visibility and poor air quality during production?
THE SOLUTION

Engineered Fume Extraction Systems Built for Welding & Fabrication

US Duct designs industrial ductwork and collection systems around process type, particulate characteristics, airflow demand, and operational flexibility.

  • Source-capture airflow engineering designed around welding process and station requirements.
  • Clamp-together and flanged ductwork options for fabrication, grinding, plasma cutting, and robotic welding environments.
  • Smooth interior duct systems that help reduce particulate accumulation and airflow loss.
  • Spark-aware layouts designed for high-temperature and particulate-heavy applications.
  • Dust collectors and separators matched to fume density, particulate type, and production volume.
  • OSHA- and NFPA-informed system designs developed for demanding industrial environments.
THE Benefits

What Should You Expect From Your Welding Fume Extraction System?

Effective welding fume extraction requires more than simply moving air. Systems must maintain proper capture and transport velocity while handling hot particulate, abrasive dust, smoke, and changing production demands.

US Duct engineers complete industrial airflow systems from the capture point through the ductwork and collection equipment, helping facilities improve operational performance while supporting safer working conditions.

The process

Easy Order Process. From Design to Delivery

Design
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Engineered to Your
Specifi Application
Quote
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Fast 24-Hour
Quote Turnaround
Build
Manufactured in USA to Your Exact Specs
Deliver
Shipped Securely. On Time. To Your Job Site
Support
Support During Install (by real people)
Guarantee
Backed by Rock-Solid US Duct Guarantee
WHO WE SERVE

solutions for the People Who Keep Operations Moving

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For Dealers

Fast quoting, dependable lead times, and products your customers can count on. We help you keep projects moving and customers coming back.

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For Engineers

Technical support, configurable solutions, and performance-focused ductwork designed to fit complex applications and system requirements.

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For Contractors

Simple installation, reliable fit-up, and responsive support that helps crews stay efficient in the field and on schedule.

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facility operators
For Facility Operators

Practical solutions built to improve airflow, reduce maintenance, manage waste, and keep production running smoothly.

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Two workers in protective gear assembling metal duct parts in an industrial workshop.
Featured Applications

Explore Equipment-Specific Applications

From individual weld stations to large automated fabrication facilities, US Duct supports industrial airflow and particulate management applications across demanding metalworking environments.
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Legend Dust Collection System
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DuctQuote Drawing System
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Small Applications
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Technical Spec Sheets
FEATURED PRODUCTS

Products Designed for Welding & Metalworking Facilities

Every component is engineered to perform as part of an integrated welding fume extraction and industrial dust collection system.
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Quick Clamp Clamp-Together Duct
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Flanged Duct
US Duct Spark Trap
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Spark Trap
Legend Standing Fume Arm
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Legend Standing Fume Arm
FREQUENTLY ASKED QUESTIONS

Have Questions About Welding Fume Collection?

What information does US Duct need to quote a welding fume extraction system?
Typical requirements include process type, number of stations, airflow goals, floor layout, duct run distances, particulate type, and collector preferences. Facility drawings and equipment lists also help improve accuracy.
What types of welding applications can US Duct support?
US Duct supports MIG, TIG, stick welding, robotic welding, plasma cutting, grinding, finishing operations, and other industrial metalworking applications requiring particulate or fume extraction.
Why is transport velocity important in welding ductwork?
Improper transport velocity can allow metal particulate and weld smoke residue to settle inside the duct system, increasing maintenance requirements and potentially creating safety risks.
What is the difference between clamp-together ducting and flanged ductwork?
Clamp-together ducting offers faster installation and field adjustability, making it ideal for flexible production environments. Flanged ductwork is often selected for larger, heavier-duty, or highly abrasive applications requiring additional structural durability.
Can US Duct design around an existing dust collector?
Yes. US Duct frequently designs ductwork and airflow systems around existing collectors, fans, and facility infrastructure while helping optimize system performance.
What regulations commonly apply to welding fume extraction systems?
Many welding and fabrication facilities reference OSHA welding fume exposure regulations, OSHA ventilation standards, NFPA 484 combustible metals guidance, and industrial ventilation best practices from ACGIH.
Does US Duct support dealers and OEMs with quoting and layouts?
Yes. Dealers and OEMs can use the DuctQuote 3D quoting platform to generate layouts, configure systems, and accelerate project quoting and design workflows.
WHAT our CUSTOMERS SAY

Trusted by Industrial Professionals

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Unrivaled customer service with quick responses to any requests, issues, orders etc. Great support on anything needed with drawings or custom part needs. We won’t use another vendor for rolled edge ducting on dust, mist, fume collector projects. US Duct is the best!

Brennen K.

We have worked with USD on many complex projects with specialized needs for corrosive and oily applications. The support received from the engineering team far exceeds our expectations every time, they have a knack to simplify the and deliver. The product quality, especially in stainless steel is exceptional, we have never had any issues with workmanship, we highly recommend working with USD.

Paul B.
Air

Working with the team at US Duct has taken one of the hardest parts of my job and made it one of the easiest parts. All I have to do is send over a layout and I know that they will take care of the rest.

David D.
Industrial Equipment

I will say that working with US Duct has always been a pleasure. I'm always impressed with the fast turn around time on my RFQs and the attention to detail on the quotes. We have always had a great experience after the sale as well. I have good peace of mind that everything will show up to our customers on time and correct. Overall I have been very happy with my experience working with US Duct.

Justin F.
Industrial Equipment

15 years of excellence

Bobby P.
Engineering

When it comes to customer service, the true test lies in how well a company handles challenges. Mel and US Duct have consistently demonstrated their responsiveness, even when faced with unexpected issues

Dave B.
Tools & Equipment

US Duct encompasses a modern approach to the rare concept of full scope customer service and an unyielding commitment to the word “yes”. From their expertise of ducting options and ability to manufacture high-quality custom parts as needed; to the suggestion and reminder of any product you may have forgotten or need on the job, quick response, and even faster ship times. None of this is added to the price, which beats out other suppliers, large or small. It is easy to see their entire team is centered on excellence. That is not something found consistently and makes it a pleasure to work with US Duct.

Elizabeth D.

Talk to a Duct Guy or Gal

Get started on a solution tailored to your needs, or explore our range of inline separators, self-dumping hoppers, and baghouses for even more ways to optimize your workspace.